The latest report titled “Methylcyclohexane Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of methylcyclohexane.
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Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence methylcyclohexane production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Methylcyclohexane Production Process:
1. From Distillation from Crude Petroleum: This report presents the detailed production methodology and cost analysis of Methylcyclohexane industrial production across Methylcyclohexane manufacturing plants. Raw petroleum oils undergo high-temperature processing to fractionate the hydrocarbons at varying levels. Within the mixture, methylcyclohexane is present alongside other heavier hydrocarbons. Subsequent distillation processes are employed to isolate methylcyclohexane from the mixture, resulting in it being obtained as the final product.
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2. From Catalytic Hydrogenation of Toluene: This report provides the thorough economics of Methylcyclohexane industrial production across Methylcyclohexane manufacturing plants. The chemical process commences with the catalytic hydrogenation of toluene. Toluene acts as the starting material, undergoing hydrogenation by reacting with hydrogen under specific conditions at temperatures ranging from 150 to 210°C. The reaction takes place in the presence of a catalyst, such as aluminum oxide or nickel oxide, ultimately resulting in the formation of methylcyclohexane as the final product.
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Product Definition:
Methylcyclohexane is a saturated hydrocarbon with the molecular formula C7H14. It is a cycloalkane, specifically a derivative of cyclohexane, in which one hydrogen atom is replaced by a methyl group (-CH3). As a colorless liquid, methylcyclohexane is notable for its use as a solvent in various industrial applications. Its chemical structure and properties make it a non-polar solvent, suitable for dissolving a wide range of non-polar and mildly polar substances. Methylcyclohexane is derived through processes such as catalytic hydrogenation of toluene, involving the reaction of toluene with hydrogen in the presence of a catalyst. While primarily employed as a solvent, it may also find application as a reactant or intermediate in the synthesis of other organic compounds in the chemical industry.
Market Drivers:
The market drivers for methylcyclohexane are primarily rooted in its widespread use as a solvent in various industrial applications. As a non-polar solvent, it finds demand in the coatings, adhesives, and sealants industries, contributing to the production of paints, varnishes, and other chemical products. The growth in these sectors, along with the expanding manufacturing activities globally, fuels the demand for methylcyclohexane. Additionally, its application as a cleaning agent and degreaser further bolsters its market demand. As industries emphasize sustainable practices, the versatility of methylcyclohexane as an effective solvent without the environmental concerns associated with some alternatives positions it favorably in the market. The ongoing developments in chemical manufacturing and the increasing demand for specialty chemicals also contribute to the sustained relevance of methylcyclohexane in various industrial processes.
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